Formwork level 2
About this course
Course Title: Advanced Formwork Techniques (Level 2)
Duration: 5–7 days (or modular sessions)
Prerequisites: Level 1 Formwork Certification or equivalent experience
Module 1: Review of Core Principles
Recap of Formwork Basics
Types of formwork (timber, steel, aluminum, engineered systems).
Load calculations (dead/live loads, concrete pressure).
Safety Refresher
OSHA/ISO standards, fall protection, hazard identification.
Module 2: Advanced Formwork Systems
Engineered Formwork
Table forms, slip forms, climbing forms.
Applications for high-rise buildings and bridges.
Modular and Reusable Systems
Aluminum/Plywood panel systems (e.g., Mivan, PERI).
Cost-benefit analysis of reuse.
Module 3: Design and Engineering
Formwork Design Principles
Drawings interpretation (shop drawings, formwork layouts).
Bracing, alignment, and tolerance standards.
Structural Calculations
Concrete pressure formulas (ACI 347).
Deflection limits for formwork materials.
Module 4: Specialized Formwork Techniques
Complex Geometries
Curved walls, domes, and irregular shapes.
Use of flexible materials (e.g., bendable plywood).
Precast and Tilt-Up Formwork
Techniques for precast concrete elements.
Module 5: Materials and Technology
Innovative Materials
Plastic, fiberglass, and hybrid systems.
Digital Tools
BIM for formwork planning, software (e.g., AutoCAD, Tekla).
Module 6: Quality Control and Troubleshooting
Inspection Protocols
Checking for leaks, alignment, and stability.
Common Failures & Fixes
Bulging, blowouts, and remedial actions.
Module 7: Practical Workshop
Hands-on Tasks:
Build a complex formwork structure (e.g., suspended slab).
Use laser levels for precision alignment.
Demolition and reuse best practices.
Assessment & Certification
Theory Exam: MCQ and short-answer questions.
Practical Evaluation: Formwork assembly/dismantling.
Certification: Issued upon passing (e.g., "Advanced Formwork Technician").
Additional Resources
Case studies (e.g., failed formwork analysis).
Guest lectures from engineers.
Manuals: ACI 347, PERI/DOKA guidelines.
This course balances theory and practice, preparing learners for supervisory roles or specialized formwork projects. Adjust duration/content based on local regulations and audience needs.
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Advanced formwork systems, also known as modular formwork systems, utilize pre-engineered, reusable components to streamline concrete construction. These systems offer advantages like faster construction, reduced costs, and improved safety compared to traditional, site-built formwork. They are often used in high-rise buildings, tunnels, and other large-scale projects where speed and efficiency are crucial.
Formwork design and engineering involve creating and supporting temporary molds to shape and hold concrete until it hardens. This process is crucial for building various concrete structures, including slabs, columns, and beams. Effective formwork design ensures safety, stability, and the desired structural integrity of the finished concrete element.
Specialized formwork techniques refer to advanced and specific methods used to create formwork, which are temporary molds that hold concrete in place until it hardens. These techniques are often employed for complex or large-scale concrete projects, offering advantages like efficiency, speed, and cost-effectiveness.
Formwork technology involves a variety of materials and techniques used to create temporary molds for pouring concrete into desired shapes. Common materials include timber, steel, aluminum, and plastic, each with its own advantages and disadvantages. Modern formwork systems are also being developed, such as permanent insulated formwork and engineered formwork, which offer advantages in terms of durability, reusability, and speed of construction.
Quality control in formwork involves ensuring the formwork system is structurally sound, properly assembled, and meets design specifications. Troubleshooting focuses on identifying and addressing issues like leaks, inadequate bracing, or structural deformation during concrete pouring.
A Practical Workshop – Hands-on Formwork Training focuses on providing practical experience in designing, building, and utilizing formwork systems in the construction industry. This type of training combines theoretical knowledge with hands-on practice, ensuring participants gain a strong understanding of formwork principles and techniques.
