Architectural Metalwork – Level 2
About this course
Architectural Metalwork – Level 2
Course Overview
This course builds on foundational metalwork skills, introducing advanced techniques in architectural metal fabrication, installation, and finishing. Students will develop expertise in working with various metals (steel, aluminum, brass, etc.) for structural and decorative applications in construction and design.
Course Contents
Module 1: Advanced Metal Fabrication Techniques
Material Selection & Properties
Types of metals used in architecture (carbon steel, stainless steel, aluminum, copper alloys)
Strength, corrosion resistance, and weldability considerations
Precision Measuring & Marking
Advanced layout techniques for complex shapes
Use of digital templating and CAD-based measurements
Cutting & Shaping Methods
Plasma cutting, laser cutting, and waterjet cutting
Bending and forming with press brakes and rollers
Joining Techniques
Advanced MIG, TIG, and stick welding
Mechanical fastening (rivets, bolts, adhesives)
Module 2: Architectural Metalwork Applications
Structural Metalwork
Steel framing for buildings and bridges
Load-bearing connections and seismic considerations
Decorative & Functional Metalwork
Staircases, railings, and balustrades
Ornamental gates, screens, and façades
Cladding & Curtain Wall Systems
Installation of aluminum and steel panel systems
Weatherproofing and thermal expansion considerations
Module 3: Finishing & Protection
Surface Preparation
Grinding, sanding, and polishing techniques
Chemical treatments (pickling, passivation)
Protective Coatings
Powder coating vs. liquid paint applications
Galvanizing and anodizing processes
Patina & Aesthetic Finishes
Chemical patination for copper and bronze
Brushed, mirror, and textured finishes
Module 4: Installation & Site Work
Reading Architectural Drawings & Specifications
Interpreting shop drawings and BIM models
Compliance with building codes (e.g., ADA, IBC)
On-Site Fabrication & Adjustments
Handling tolerances and fit-up challenges
Safe rigging and hoisting of metal components
Quality Control & Inspection
Non-destructive testing (dye penetrant, ultrasonic)
Defect identification and remediation
Module 5: Sustainability & Innovation
Recycled & Sustainable Materials
Use of reclaimed steel and low-carbon alternatives
Digital Fabrication & Automation
CNC machining for precision components
Robotic welding in architectural applications
Practical Projects & Assessments
Project 1: Fabricate and install a custom steel railing system
Project 2: Construct a small-scale structural steel frame with welded connections
Project 3: Apply decorative finishes to a brass or copper architectural element
Final Assessment: Design, fabricate, and present an architectural metalwork piece
Tools & Equipment Covered
MIG/TIG welders
Plasma cutters
Press brakes & rollers
CNC machining (introductory)
Grinding & polishing tools
Career Pathways
Architectural Metal Fabricator
Welding Technician (Specialized in Construction)
Metal Cladding Installer
Ornamental Ironworker
This course prepares students for intermediate roles in architectural metal fabrication, combining craftsmanship with modern construction techniques.
Comments (0)
Advanced metal fabrication techniques include laser cutting, additive manufacturing (3D printing), and precision sheet metal fabrication, all of which offer high precision and complex designs. These techniques are evolving with advancements in automation, robotics, and computer-aided design and manufacturing (CAD/CAM).
Architectural metalwork finds applications in various structural and decorative elements of buildings, including cladding, railings, staircases, and facades. It's used for both functional and aesthetic purposes, offering durability, versatility, and design options.
Finishing and protection involve treatments applied to materials to enhance their appearance and durability, as well as to safeguard them from damage. Finishing processes alter surface characteristics, while protection measures shield the surface from wear, tear, and environmental factors.
Installation & Site Work involves preparing a physical location for the installation of equipment, systems, or technology, and also includes the actual installation process itself. Site work, a crucial part of construction, focuses on preparing the land for building, utilities, and landscaping.
The term 'sustainability-driven innovation' describes new or improved products, services or processes that reduce the use of natural resources (such as materials, energy, water and land) and the release of harmful substances into the environment. It can also refer to marketing solutions that achieve these same goals.
